nav emailalert searchbtn searchbox tablepage yinyongbenwen piczone journalimg journalInfo journalinfonormal searchdiv searchzone qikanlogo popupnotification paper paperNew
2026, 01, v.33 1-15
镁铝复合板制备工艺研究进展
基金项目(Foundation): 中央引导地方科技发展资金资助项目(YDZJSX20240054); 山西工程科技职业大学科研基金资助项目(KJ202421); 山西省留学回国人员科技活动择优项目(20230032); 2022年度淮安市“淮上英才计划”创新创业团队; 国家自然科学基金联合基金资助项目(U22A20188); 山西省基础研究计划(自由探索类)青年项目(202303021222171); 校级博士科研启动基金资助项目(20222136); 优秀来晋博士科研项目(20232060)
邮箱(Email): guihailian2000@163.com;
DOI:
摘要:

镁铝复合板因兼具了镁和铝轻质、高强度和良好的耐腐蚀性等优点,在航空航天、汽车制造、3C电子产品等领域展现出广泛的应用潜力。近年来,镁铝复合板的制备工艺和界面调控技术的研究取得了显著进展。综述了镁铝复合板的制备方法,包括轧制复合法、爆炸焊接法、挤压复合法和固-液复合法,每种方法都有其特点和应用场景。其中,轧制复合法受多种工艺参数影响,是当前最常用的技术。此外,探讨了界面调控技术,如超声振动辅助、脉冲电流辅助等,这些技术通过影响界面处的元素扩散和金属间化合物(IMCs)的形成,从而改善复合板的力学性能。最后提出了镁铝复合板制备技术的未来发展趋势和挑战,为材料性能提升和应用拓展提供了理论基础和实践指导。

Abstract:

Magnesium-aluminum composite plates combine the advantages of magnesium and aluminum, including light weight, high strength and excellent corrosion resistance. These materials have shown broad application potential in aerospace, automotive manufacturing, 3C electronics and related fields. Recent advances in preparation processes and interface control technologies for magnesium-aluminum composite plates are significant.Preparation technology of magnesium-aluminum composite plates were reviewed, including rolling bonding, explosive welding, extrusion bonding and solid-liquid cast-rolling bonding. Each technique was found to have distinct characteristics and application scenarios. Among these, the rolling bonding technique had been most extensively adopted and it was influenced by multiple process parameters.Moreover, interface control technologies were analyzed, particularly ultrasonic vibration assistance and pulsed current assistance. These technologies were confirmed to enhance mechanical properties by promoting element diffusion and regulating intermetallic compound formation at interfaces. The effectiveness of pulsed current in reducing interfacial defects while improving bonding strength was specifically demonstrated. Finally, future development trends and challenges in this field were discussed to provide theoretical foundations and practical guidance for performance optimization and application expansion.

参考文献

[1] 张婷,许浩,李仲杰,等.层状金属复合材料的发展历程及现状[J].工程科学学报,2021,43(1):67-75.ZHANG Ting,XU Hao ,LI Zhongjie,et al.Development and present situation of laminated metal composites [J].Chinese Journal of Engineering,2021,43(1):67-75.

[2] 白于良,刘雪峰,王文静,等.钛/钢复合板及其制备应用研究现状与发展趋势[J].工程科学学报,2021,43(1):85-96.BAI Yuliang,LIU Xuefeng,WANG Wenjing,et al.Current status and research trends in processing and application of titanium/steel composite plate[J].Chinese Journal of Engineering,2021,43(1):85-96.

[3] 刘洋,康锐,冯小辉,等.Mg-Al-Ca-Mn-Zn变形镁合金的组织和力学性能[J].材料研究学报,2022,36(1):13-20.LIU Yang,KANG Rui,FENG Xiaohui,et al.Microstructure and mechanical properties of extruded Mg-alloy Mg-Al-Ca-Mn-Zn [J].Chinese Journal of Materials Research,2022,36(1):13-20.

[4] 韩晨,孙付涛.镁合金板带生产应用现状与发展前景[J].上海有色金属,2015,36(2):85-89.HAN Chen,SUN Futao.Status and prospect of production and application of magnesium-alloy sheet and strip.[J].Shanghai Nonferrous Metals,2015,36(2):85-89.

[5] 张保丰,冀士豪,彭博文.层状镁/铝合金复合板制备技术研究进展[J].黄河科技学院学报,2023,25(2):6-10.ZHANG Baofeng,JI Shihao,PENG Bowen.Research progress on preparation technology of Mg / Al alloy clad sheet [J].Journal of Huanghe S&T College,2023,25(2):6-10.

[6] 杨婷慧.铝镁叠层复合材料力学性能计算与轧制复合工艺[D].南京:南京理工大学,2010.YANG Tinghui.Calculation of mechanical properties and rolling composite process of aluminum magnesium laminated composite[D].Nanjing:Nanjing University of Technology,2010.

[7] 张文哲,朱加辉,郑阳,等.表面形貌对铝/镁热轧复合结合强度的影响[J].塑性工程学报,2024,31(3):157-170.ZHANG Wenzhe,ZHU Jiahui,ZHENG Yang,et al.Effect of surface morphology on bonding strength of Al/Mg hot rolled composite [J].Journal of Plasticity Engineering,2024,31(3):157-170.

[8] 王怡博.Mg-Sn-Y/Al轧制复合工艺及组织性能研究[D].太原:太原科技大学,2021.WANG Yibo.Research on roll-bonding processes,microstructures and properties of Mg-Sn-Y/Al composite plates [D].Taiyuan:Taiyuan University of Science and Technology,2021.

[9] WANG T,ZHAO C C,ZHANG G,et al.A continuum damage model for Mg/Al composite sheets rolling:Theoretical development and application[J].Composites Part B:Engineering,2024,275:111347.

[10] 江连运,梁佳乐,陈亚飞,等.镁/铝板材同速异径蛇形轧制复合弯曲曲率研究[J].塑性工程学报,2023,30(8):115-121.JIANG Lianyun,LIANG Jiale,CHEN Yafei,et al.Study on bending curvature of magnesium/aluminum plate during snake roll-bonding with same speed and different diameters[J].Journal of Plasticity Engineering,2023,30(8):115-121

[11] 赵平.镁/铝爆炸复合板轧制过程的数值模拟分析[D].西安:长安大学,2019.ZHAO Ping.Numerical simulation analysis of rolling process of magnesium/aluminum explosive composite plate [D].Xi′an:Chang′an University,2019.

[12] 王梓靖.超高强Al-Zn-Mg-Cu合金流变挤压铸造工艺研究[D].北京:北京有色金属研究总院,2024.WANG Zijing.Study on rheological squeeze casting process of ultra-high strength Al-11Zn-1.8Mg-0.9Cu-0.15Zr-0.15Sc alloy[D].Beijing:General Research Institute for Nonferrous Metals,2024.

[13] 夏二立,叶拓,邱飒蔚,等.不同加载路径和应变速率下挤压Mg-8.0Al-0.1Mn镁合金的力学响应行为[J].材料导报,2024:38 (22):239-246.XIA Erli,YE Tuo,QIU Sawei,et al.Mechanical response behavior of an extruded Mg-8.0Al-0.1Mn magnesium alloy under various loading paths and strain rates [J].Materials Reports,2024:38 (22):239-246.

[14] 郑长鑫,黄显赞,黎龙全,等.挤压速度对Al-Mg-Si合金压溃性能的影响[J].南方农机,2024,55(5):131-133,140.ZHENG Changxin,HUANG Xianzan,LI Longquan,et al.Effect of extrusion speed on the crush performance of Al-Mg-Si alloy [J].Agricultural Machinery and Equipment,2024,55(5):131-133,140.

[15] 刘苗,刘浩玮,徐振,等.退火温度对1070A/2024铝合金铸轧复合薄板组织性能影响[J].辽宁科技大学学报,2023,46(4):241-246,272.LIU Miao,LIU Haowei,XU Zhen,et al.Effect of annealing temperature on microstructure and properties of 1070A/2024 aluminum alloy cast-rolled composite sheet [J].Journal of University of Science and Technology Liaoning,2023,46(4):241-246,272.

[16] SUN R,LI G S,XU G S,et al.Evolution and formation mechanism of interface structure in rolled Mg-Al clad sheet[J].Journal of Materials Engineering and Performance,2023,32(16):7248-7259.

[17] 周杰,史和生,杨文芬,等.金属复合板加工技术的研究现状及发展趋势[J].金属世界,2022,(5):24-30.ZHOU Jie,SHI Hesheng,YANG Wenfen,et al.Present situation and development of composition technics for metal clad plates[J].Metal World,2022,(5):24-30.

[18] LEI Y D,ZHAN M,XIN H,et al.An integrated computational and experimental study of the failure mode in Mg/Al laminated composite under three-point bending[J].Journal of Materials Research and Technology,2023,27:4130-4144.

[19] KIM J S,LEE K S,KWON Y N,et al.Improvement of interfacial bonding strength in roll-bonded Mg/Al clad sheets through annealing and secondary rolling process[J].Materials Science and Engineering:A,2015,628:1-10.

[20] 吴文豪.非对称铸轧数值模拟及铝/镁轧制复合工艺研究[D].长春:吉林大学,2021.WU Wenhao.Numerical simulation of asymmetric cast-rolling and research on aluminum/magnesium rolling composite technology[D].Changchun:Jilin University,2021.

[21] CHEN Z Q,WANG D Y,CAO X Q,et al.Influence of multi-pass rolling and subsequent annealing on the interface microstructure and mechanical properties of the explosive welding Mg/Al composite plates[J].Materials Science and Engineering:A,2018,723:97-108.

[22] 李莎,贾燚,刘欣阳,等.层状镁/铝复合板轧制工艺研究进展[J].精密成形工程,2021,13(6):1-11.LI Sha,JIA Yi,LIU Xinyang,et al.Research progress on rolling process of laminated Mg/Al clad plate [J].Journal of Netshape Forming Engineering,2021,13(6):1-11.

[23] 方博涵.Al/Mg/Al复合板制备及其界面组织/力学性能的研究[D].合肥:合肥工业大学,2018.FANG Bohan.Preparation of Al/Mg/Al cald plate and research on its interfacial microstructure/mechanical properties[D].Hefei:Hefei University of Technology,2018.

[24] 樊海伟.镁铝复合板在轧制与退火过程中的织构演变及其对力学性能的影响[D].太原:太原理工大学,2017.FAN Haiwei.The effects of texture evolution on mechanical properties of Al/Mg/Al clad sheets during rolling and annealing [D].Taiyuan:Taiyuan University of Technology,2017.

[25] GAO R H,LI F,NIU W T,et al.Formation mechanism of the corrugated interface during Al/Mg/Al composite plate by hard-plate rolling[J].Journal of Materials Research and Technology,2023,25:3522-3536.

[26] 霍鹏达,李峰,王野,等.衬板轧制铝/镁/铝复合板的波纹界面结构及形成机理(英文)[J].Transactions of Nonferrous Metals Society of China,2023,33(4):1038-1053.HUO Pengda,LI Feng,WANG Ye,et al.Corrugated interface structure and formation mechanism of Al/Mg/Al laminate rolled by hard plate [J].Transactions of Nonferrous Metals Society of China,2023,33(4):1038-1053.

[27] SU Z Y,MASAKI M,NISHIDA M,et al.Characteristics of ejecta resulting from hypervelocity impact on Al/Mg explosive welding clad materials[J].International Journal of Impact Engineering,2024,186:104869.

[28] CHEN X,XIE X Q,HU J N,et al.Experimental and numerical study on the mechanism of interlayer explosive welding[J].Journal of Materials Research and Technology,2024,30:5529-5546.

[29] KUMAR P,GHOSH K S,BARMA D J,et al.The joining of magnesium and aluminium alloys by inclined arrangement of explosive welding[J].Materials Today:Proceedings,2023,76:536-541.

[30] ACARER M,DEMIR B,DIKICI B,et al.Microstructure,mechanical properties,and corrosion resistance of an explosively welded Mg-Al composite[J].Journal of Magnesium and Alloys,2022,10:1086-1095.

[31] SHERPA B B,RANI R.Advancements in explosive welding process for bimetallic material joining:A review[J].Journal of Alloys and Metallurgical Systems,2024,6:100078.

[32] MIHARA-NARITA M,BIAN M,SATO H,et al.Effects of post-welded hot rolling on the properties of explosively welded Mg alloy/Al alloy cladding plates[J].Journal of Materials Research and Technology,2025,37:4457-4465.

[33] 唐亮亮.镁/铝复合板爆炸焊接数值模拟及试验分析[D].西安:长安大学,2019.TANG Liangliang.Numerical simulation and experimental analysis of explosive welding of Mg/Al composite plates [D].Xi′an:Chang′an University,2019.

[34] KUMAR P,GHOSH S K,BARMA J D,et al.The joining of magnesium and aluminium alloys by inclined arrangement of explosive welding[J].Materials Today,2023,76:536-541.

[35] ZHANG J,MA L F,ZHAO G H,et al.Effect of annealing temperature on tensile fracture behavior of AZ31/6061 explosive composite plate[J].Journal of Materials Research and Technology,2022,19:4325-4336.

[36] ZHANG W,PENG W,HU H J,et al.Deformation behaviour,microstructure evolution and dynamic recrystallization mechanism of AZ31 magnesium alloy under co-extruded by Mg-Al composite billet[J].Materials Today Communications,2023,37:107435.

[37] 郭浩然.铝/镁合金复合材料连续挤压工艺研究[D].大连:大连交通大学,2022.GUO Haoran.Research on continuous extrusion process of Al/Mg composite materials[D].Dalian:Dalian Jiaotong University,2022.

[38] ZHAO J X,ZENG W,YUAN T,et al.Intricate interplay between shear stress and extrusion temperature in Mg-Al composite rods [J].Transactions of Nonferrous Metals Society of China,2025,35(1):105-125.

[39] GUAN R G,TIE D,LI Z,et al.Microstructure evolution and mechanical property improvement of aluminum alloys with high magnesium content during continuous rheo-extrusion[J].Materials Science,2018,738:31-37.

[40] GUO L L,WANG J Q,YUN X B,et al.Fabrication of aluminum–magnesium clad composites by continuous extrusion[J].Materials Science,2021.

[41] 杨昊坤,邱谨,周宏伟,等.铝/镁双金属铸造复合材料的组织与性能[J].中国有色金属学报,2022,32(6):1591-1604.YANG Haokun,QIU Jin,ZHOU Hongwei,et al.Microstructure and properties of aluminum/magnesium bimetallic casting composites[J].The Chinese Journal of Nonferrous Metals,2022,32(6):1591-1604.

[42] 陈玉娥,仲红刚,张申,等.双金属复合材料铸造成形工艺综述[J].铸造,2021,70(6):646-650.CHEN Yu′e,ZHONG Honggang,ZHANG Shen,et al.Review on casting technologies of bimetallic composites[J].Foundry,2021,70(6):646-650.

[43] 辜诚,程进,闻福林,等.固-液复合铸造制备双金属复合材料的研究进展[J].特种铸造及有色合金,2022,42(6):681-687.GU Cheng,CHENG Jin.WEN Fulin,et al.Research progress in preparation of bimetallic composites by solid-liquid compound casting [J].Special Casting & Nonferrous Alloys,2022,42(6):681-687.

[44] 陈刚,贾澎,陈强.固液复合成形铝镁双金属件平直界面的精确控制[J].锻压技术,2021,46(9):245-253.CHEN Gang,JIA Peng,CHEN Qiang.Precise control on flat and straight interface for aluminum-magnesium bimetal component in solid-liquid composite forming [J].Forging & Stamping Technology,2021,46(9):245-253.

[45] GUAN F,JIANG W M,ZHANG Z,et al.Interfacial microstructure,mechanical properties and strengthening mechanism of Mg/Al bimetallic composites produced by a novel compound casting with the addition of Gd[J].Materials Characterization,2023,200:112898.

[46] LI Q Q,JIANG W M,XU Y C,et al.Influence of Gd alloying and ultrasonic vibration hybrid treatment on the microstructures,mechanical properties and strengthening mechanisms of Al/Mg interface by compound casting[J].Journal of Materials Research and Technology,2025,35:1040-1053.

[47] 杨昊坤.Al 6061/Mg AZ31B层状复合材料固-液铸轧及界面组织调控研究[D].兰州:兰州理工大学,2022.YANG Haokun.Study on solid-liquid cast rolling and interface microstructure regulation of Al 6061/Mg AZ31B layered bimetallic composite [D].Lanzhou:Lanzhou University of Technology,2022.

[48] YANG H K,QIU J,CAO C,et al.Theoretical design and experimental study of the interlayer of Al/Mg bimetallic composite plate by solid-liquid cast rolling[J].Materials Science and Engineering:A,2022,835:142677.

[49] LIU N,CHEN L,FU Y,et al.Interfacial characteristic of multi-pass caliber-rolled Mg/Al compound castings[J].Journal of Materials Processing Technology,2019,267:196-204.

[50] GUAN F,JIANG W M,WANG J L,et al.Development of high strength Mg/Al bimetal by a novel ultrasonic vibration aided compound casting process[J].Journal of Materials Processing Tech.,2022,300:117441.

[51] 李庆晴,徐远财,牛言清,等.超声施振方式对消失模铸造Al/Mg双金属复合材料界面组织和力学性能的影响[J].铸造技术,2024,45(5):411-418.LI Qingqing,XU Yuancai,NIU Yanqing.et al.Effect of ultrasonic vibration methods on the interfacial microstructure and mechanical properties of Al/Mg bimetal prepared by lost foam casting [J].Foundry Technology,2024,45(5):411-418.

[52] LI Q Q,XU Y C,NIU Y Q,et al.Development of Al/Mg bimetal prepared by ultrasonic vibration-assisted compound casting:Effects of interface treatment temperatures[J].Materials Science and Engineering:A,2024,890:145911.

[53] Lü X Q,WU C S,PADHY G K.Diminishing intermetallic compound layer in ultrasonic vibration enhanced friction stir welding of aluminum alloy to magnesium alloy[J].Materials Letters,2017,203:81-84.

[54] 许振波.高频脉冲电流辅助轧焊制备镁/铝复合板工艺及其组织性能研究[D].太原:太原理工大学,2023.XU Zhenbo.Study on microstructure and properties of technology of magnesium/aluminum composite plate prepared by high frequency pulsed current assisted rolling-welding [D].Taiyuan:Taiyuan University of Technology,2023.

[55] 张国柱.脉冲电流调控Mg-Al合金制备过程的多尺度微结构析出与溶解行为机理[D].北京:北京科技大学,2021.ZHANG Guozhu.Toward the precipitation and dissolution behavior of multi-scale microstructures in the preparation process of Mg-Al alloys regulated by pulsed electric current [D].Beijing:University of Science and Technology Beijing,2021.

[56] 张婷婷,许振波,王艳,等.高频脉冲电流辅助镁/铝合金一步轧焊复合板制备及界面接合机理[J].机械工程学报,2024,60(4):305-315.ZHANG Tingting,XU Zhenbo,WANG Yan,et al.High-frequency pulsed current assisted one-step rolling-welding fabrication and interfacial bonding mechanism of magnesium/aluminum alloy composite plates[J].Journal of Mechanical Engineering,2024,60(4):305-315.

[57] ZHANG T T,WANG Y,XU Z B,et al.A new method for fabricating Mg/Al alloy composites by pulse current-assisted rolled welding[J].Materials Letters,2023,330:133247.

[58] TIAN Y H,LUO N C,HE W J,et al.Effect of Zn and Ti transition foil on the microstructure and mechanical properties of hot rolling bonded Al/Mg composite plates[J].Materials Science and Engineering:A,2024,891:145978.

[59] 叶丹,朱永长,王红英,等.合金元素Sr对镁/铝复合界面微观组织的影响[J].热加工工艺,2023,52(14):67-70.YE Dan,ZHU Yongchang,WANG Hongying,et al.Effect of alloy element Sr on microstructure of Mg/Al composite interface [J].Hot Working Technology,2023,52(14):67-70.

[60] 韩茜,郑萌,王志华,等.稀土元素Nd对高铝镁合金组织性能的影响[J].材料开发与应用,2022,37(2):19-23.HAN Qian,ZHENG Meng,WANG Zhihua,et al.Effect of rare earth element Nd on microstructure and properties of high-aluminum magnesium alloy [J].Development and Application of Materials,2022,37(2):19-23.

[61] 申依伦,冯光,郜豪杰,等.镁/铝复合薄带轧制成形工艺研究[J].塑性工程学报,2023,30(8):92-99.SHEN Yilun,FENG Guang,GAO Haojie,et al.Research on rolling process of Mg/Al laminated composite strips [J].Journal of Plasticity Engineering,2023,30(8):92-99.

[62] LI T,WANG T,QUAN X H,et al.Effect of annealing parameters on the interfacial structures and mechanical properties of Al/Mg/Al laminates with large thickness ratio[J].Materials Today Communications,2023,37:107441.

[63] 崔永泽.镁/铝复合板脉冲电流后处理组织性能研究[D].太原:太原科技大学,2023.CUI Yongze.Study on microstructure and properties of magnesium/aluminum composite plate after pulse current treatment[D].Taiyuan:Taiyuan University of Science and Technology,2023.

[64] REN Y P,TARIQ N U H,LIU H H,et al.Unraveling the effects of hot rolling on microstructure and mechanical properties of cold sprayed Mg/Al clad plates[J].Materials Today Communications,2022,33:104553.

[65] LI P,MA X B,PENG Y H,et al.A new process for preparing rolled Mg/Al clad plates assisted by cold spraying ultra-thin al particle interlayer[J].Materials Today Communications,2023,37:107629.

[66] 王潇洒.冷喷涂金属涂层辅助镁铝复合板轧制及界面结合性能研究[D].太原:太原理工大学,2023.WANG Xiaosa.Research on cold sprayed metal coating assisted rolling and interfacial bonding properties of magnesium aluminum composite plate[D].Taiyuan:Taiyuan University of Technology,2023.

基本信息:

中图分类号:TG335.81

引用信息:

[1]李国艳,王恒,李想,等.镁铝复合板制备工艺研究进展[J].塑性工程学报,2026,33(01):1-15.

基金信息:

中央引导地方科技发展资金资助项目(YDZJSX20240054); 山西工程科技职业大学科研基金资助项目(KJ202421); 山西省留学回国人员科技活动择优项目(20230032); 2022年度淮安市“淮上英才计划”创新创业团队; 国家自然科学基金联合基金资助项目(U22A20188); 山西省基础研究计划(自由探索类)青年项目(202303021222171); 校级博士科研启动基金资助项目(20222136); 优秀来晋博士科研项目(20232060)

发布时间:

2026-01-16

出版时间:

2026-01-16

网络发布时间:

2026-01-16

引用

GB/T 7714-2015 格式引文
MLA格式引文
APA格式引文
检 索 高级检索