183 | 0 | 39 |
下载次数 | 被引频次 | 阅读次数 |
对6082铝合金进行了有限元挤压仿真,并进行了快速挤压实验,得到最佳温挤压工艺参数区间后,对挤压后铝合金进行了热处理工艺,最终得到综合力学性能优良的6082铝合金挤压棒材。结果表明:有限元仿真过程中,随着坯料温度升高,金属内部挤压温度分布更均匀,应变从心部到表面差值增大,随着挤压比的增大,棒材温度升高,等效应变增大,随挤压速度增加,棒材内部温度分布变得更均匀,等效应变出现一定程度的增大;在挤压实验中,随坯料温度的减小和挤压比的增大,铝合金抗拉强度升高,伸长率呈现下降趋势,最终确定最佳挤压工艺参数为坯料温度250℃、模具温度300℃、挤压比14.79、挤压速度10 mm·s-1。热处理对挤压态铝合金性能有明显影响,主要表现在第二相粒子的析出、颗粒大小及弥散情况,最终确定最佳热处理工艺参数为520℃×0.5 h+180℃×8 h。研究发现通过优化挤压+热处理工艺可获得工艺性能较优良的6082铝合金挤压棒材。
Abstract:The finite element extrusion simulation of 6082 aluminum alloy was conducted, and the rapid extrusion experiment was carried out. After the optimal warm extrusion process parameter sections were obtained, the extruded aluminum alloy was subjected to heat treatment process. Finally, the extruded 6082 aluminum alloy bar with excellent comprehensive mechanical properties was obtained. The results show that during the finite element simulation process, as the billet temperature increases, the temperature distribution within the metal becomes more uniform, while the difference of strain from center to surface increases. With the increase of extrusion ratio, the temperature of the bar rises and the equivalent strain increases. As the extrusion speed increases, the temperature distribution inside the bar becomes more uniform, and the equivalent strain increases to a certain extent. In the extrusion experiment, as the billet temperature decreases and the extrusion ratio increases, the tensile strength of the aluminum alloy increases, and the elongation shows a decreasing trend. Finally, the optimal extrusion process parameters were determined as billet temperature of 250 ℃, die temperature of 300 ℃, extrusion ratio of 14.79 and extrusion speed of 10 mm·s-1. Heat treatment has a significant impact on the properties of extruded aluminum alloys, which is mainly manifested in the precipitation, particle size and dispersion of the second phase particles. The optimal heat treatment process parameters were ultimately determined to be 520 ℃×0.5 h+180 ℃×8 h. It is found that 6082 aluminum alloy extruded bars with excellent process properties can be obtained by optimizing the extrusion+heat treatment process.
[1] 田镇明.汽车前防撞梁总成安全性能分析与轻量化设计[D].重庆:重庆交通大学,2023.TIAN Zhenming.Safety performance analysis and lightweight design of vehicle front bumper beam system[D].Chongqing:Chongqing Jiaotong University,2023.
[2] 高俊.6082铝合金热成形行为及其在汽车转向节高温精密锻造的应用[D].长春:吉林大学,2020.GAO Jun.Hot forming behavior of 6082 aluminum alloy and its application in high temperature precision forging of automobile steering knuckle[D].Changchun:Jilin University,2020.
[3] 黄哲浩.6082铝合金热挤压工艺及其材料的组织与性能研究[D].广州:华南理工大学,2022.HUANG Zhehao.Study on microstructure and properties of 6082 aluminum alloy prepared by hot extrusion[D].Guangzhou:South China University of Technology,2022.
[4] ZHANG C,WANG C,ZHANG Q,et al.Influence of extrusion parameters on microstructure,texture,and second-phase particles in an Al-Mg-Si alloy[J].Journal of Materials Processing Technology,2019,270:323-334.
[5] KARABAY S,ZEREN M,YILMAZ M.Investigation extrusion ratio effect on mechanical behavior of extruded alloy AA6063[J].Journal of Materials Processing Technology,2003,135(1):101-108.
[6] RAHUL R Y,YOGESH D,JITENDRA R,et al.Finite element analysis of extrusion process using aluminum alloy[J].Materials Today:Proceedings,2020,24(2):500-509.
[7] ADMIR S,ALMIR B,ALDIN O,et al.Modeling and simulation for aluminium profile extrusion[J].Procedia Structural Integrity,2018,13:2077-2082.
[8] 刘承禄.6082铝合金挤压过程模拟与组织性能研究[D].重庆:重庆大学,2011.LIU Chenglu.Simulation of 6082 aluminum alloy extrusion and study on microstructural properties[D].Chongqing:Chongqing University,2011.
[9] 任倩玉.6082铝合金等通道转角挤压变形过程的数值模拟[D].西安:西安理工大学,2019.REN Qianyu.Numerical simulation on 6082 aluminum alloy during equal channel angular pressing[D].Xi′an:Xi′an University of Technology,2019.
[10] 王现君,苏楷,李圣普,等.基于HyperXtrude的铝合金型材挤压成形特性研究[J].热加工工艺,2022,51(11):102-104,108.WANG Xianjun,SU Kai,LI Shengpu,et al.Research on extrusion forming characteristics of aluminum alloy profiles based on HyperXtrude[J].Hot Working Technology,2022,51(11):102-104,108.
[11] 廖儒福.6082铝型材生产的热处理工艺优化研究[D].长沙:中南大学,2013.LIAO Rufu.Study on the Optimization of heat treatment of production of 6082 aluminum profiles[D].Changsha:Central South University,2013.
[12] 刘胜胆,陈小连,张端正,等.固溶温度对6082铝合金显微组织与性能的影响[J].中国有色金属学报,2015,25(3):582-588.LIU Shengdan,CHEN Xiaolian,ZHANG Duanzheng,et al.Effect of solution heat treatment temperature on microstructure and properties of 6082 aluminum alloy[J].The Chinese Journal of Nonferrous Metals,2015,52(3):582-588.
[13] 杨广林.高铁电缆支架用6082铝合金热处理制度优化研究[D].镇江:江苏大学,2019.YANG Guanglin.Study on heat treatment system of 6082 aluminum alloy used for high speed railway cable support[D].Zhenjiang:Jiangsu University,2019.
[14] 孙宏伟.热处理对6082锻造铝合金控制臂组织和力学性能的影响[D].长春:长春工业大学,2017.SUN Hongwei.Effect of heat treatment on the microstructure and mechanical properties of 6082 aluminum alloy control arm[D].Changchun:Changchun University of Technology,2017.
[15] GB/T 228.1—2021,金属材料拉伸试验第1部分:室温试验方法[S].GB/T 228.1—2021,Metallic materials—tensile testing—Part1:Method of test at room temperature [S].
[16] GB/T 6892—2023,一般工业用铝及铝合金挤压型材[S].GB/T 6892—2023,Wrought aluminium alloys extruded profiles for general engineering[S].
基本信息:
DOI:
中图分类号:TG379;TG166.3
引用信息:
[1]王建珑,宋江豪,赵昌德等.不同挤压及热处理参数对6082铝合金的影响[J].塑性工程学报,2025,32(08):40-54.
基金信息:
国家自然科学基金资助项目(51905123); 山东省重大创新工程(2020CXGC010303)